Twinplast invests £1.5m in new extrusion line

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Dunstable-based Twinplast, the UK’s only dedicated manufacturer of corrugated polypropylene solutions, has invested £1.5m in a new extrusion line to enhance its ability to deliver bespoke packaging, storage and display products.

Manufactured in Milan by Omipa Extrusion Machinery, the new state-of-the-art machinery will increase the capacity of Twinplast’s extrusion line by 3-4 times at an energy consumption rate of 40% less per tonne of material produced. The company has also invested in improvements to cooling equipment that will save a further 5% of the energy used to run all the machines in the factory.

Toby Garrett, managing director at Twinplast, said:

“This investment marks a major stage in Twinplast’s growth strategy, enabling us to deliver bulk orders faster and more energy efficiently. As well as being a game changer for our production capacity, with output of up to 1500kg/h, it will enable significant carbon reduction – we estimate that energy saved in a year will be in the region of 62 tonnes of CO2 when converted from kWh. The new line will manufacture products that are durable, returnable, reusable and recyclable, helping to reduce unnecessary waste and costs.”

The new facilities will also support Twinplast’s ability to customise solutions developed by an in-house technical design team. The company believes the investment will cement its position as the manufacturer with the most comprehensive choice of corrugated polypropylene products in the marketplace.

Tim Steer, commercial director at Twinplast, said:

“The new extrusion line offers exceptional versatility. That’s a vital function for our business – being able to manufacture infinite shapes and produce thousands of bespoke solutions for all manner of applications has enabled us to work with leading UK businesses and organisations across a wide range of sectors including FMCG, retail, horticultural, construction, industrial, healthcare, packaging, logistics and pharmaceutical. The new extrusion line puts Twinplast on a very strong footing to continue our expansion in these markets.”

Notes to editors

Established in 1986, Twinplast Ltd has an in-depth understanding of customer needs, along with a unique ability to design, customise and consistently produce high quality solutions, including small to large quantities of flat sheets, trial prototypes, bespoke designs or high-volume products. Twinplast’s specialist manufacturing facilities enables it to provide customers with solutions that deliver measurable long-term value. The company’s comprehensive choice of corrugated polypropylene products can be enhanced further with specialist additives including anti-microbial and a unique Halogen Free Fire Retardant. As a total solutions provider, Twinplast’s service to customers include: consultancy, bespoke design, custom-printing, custom-finishing, fast turnaround and prompt delivery. Twinplast recycles its own waste; online back into the machine and offline once manufactured via automatic pelletising through our its internal waste process technology.

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